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CJKC Conducts Jr-1 Engine Test Project
By Eric Cody
Photos by Ryan Hiatt
The Colorado Junior Karting Club (CJKC) is an organization set up to provide an opportunity for young people and their families to experience and grow in the sport of Karting. The club is solely focused on "Jr" drivers ages 5-15 within the Kid Kart, Jr-1, and TAG-Jr classes. Established in 2007, the club conducts organized practice sessions, training events, and organizes Kart racing throughout the state of Colorado. The CJKC is sanctioned by the International Kart Federation and its series comprises the IKF-4A Junior Karting Championships.
The club has experienced incredible growth in its first three seasons of operation. The first season began with just a handful of Kid Kart and Jr-1 participants, but as word spread of the camaraderie and professional manner in which the series was run, young racers began to migrate to the club. The 2009 season saw fields of 15 Kid Karts, 5 TAG- Jrs, and staggering 24-28 entry fields in Jr-1. The club also organized a group of participants who raced in the IKF Grand Nationals in Reno, Nevada.
The Engine Dilemma
One of the leading causes, which helped establish the CJKC, was creating a stable platform for families to enter the sport. Central to this was the issue of value for the significant investment required to go racing. The club wished to establish an equipment package for a minimum of three years allowing families to amortize the startup cost over several seasons. Prior to the CJKC, some families were forced to update equipment on a yearly basis resulting in higher costs and fragmentation of classes. Central to this goal was engine stability. In 2007 the club committed to the Comer C-51 for Kid Karts and the Comer K-80 Jr-1 engine package for a minimum of 3 years. Availability of engines, parts, and the recognition of most sanctioning bodies were prime motivators in this decision. Operating under IKF rules, the club saw participant's present motors with different levels of preparation. Members would show up with stock motors fresh out of the box, others would have used motors purchased with the kart, while some members would have professionally blueprinted and prepared motors. The club provided a technical inspection program at each event and has never had any significant problems with illegal motors. However, the cost to be competitive has increased significantly and there's growing concern from members regarding engine parity which is critical to the clubs developmental mission.
Unlike most racing series, the CJKC is not owned or operated by a track, race shop, or combination of the two. This unique ownership group allows the club to make decisions primarily on the objectives of the club membership as a whole minimizing the influence of potential windfall to self interest. The first step in the engine review was to gather the thoughts and concerns of the membership on topics ranging from cost control to their future racing aspirations. This was done by issuing a comprehensive survey to all members of the club. While this survey did not ask for engine recommendations by name, the survey was geared to determine what level of cost control, equality, sanctioning, and performance the members wanted as they entered the next three year commitment cycle. Members were asked how much they agreed or disagreed with questions such as:
"I would like to have an engine that will last one full season with only small maintenance." -This question was almost unanimously supported.
"I would like to have an engine that could be used for more than one class as my child moves up." -This statement received strong support from the members.
"I would like to have a motor that is sealed and cannot be opened for internal adjustments by the owner or professional tuners." - A majority of club members support the concept of a sealed engine program.
The intent was to use the results of the survey to evaluate the motors available to the club.
The Engines and the Test
Immediately after the season ending celebration and awards banquet, the club began to solicit motors for consideration in the Jr-1 division. The club was open to evaluate any and all motors that are appropriate to this class. The club received the following 7 motor combinations to evaluate on the track:
- - Blue Max Honda Clone
- - Stock Honda GX-200 - Sealed
- - Briggs and Stratton LO 206 - Sealed
- - Race Prepared Honda GX-200 - Sealed
- - The "Rock"
- - IAME Gazelle
- - Stock Comer K-80 with Vevey Pipe - Sealed
Unfortunately, two other motor combinations, (Yamaha KT100 & Rotax) that were promised to the club did not arrive and therefore not evaluated. The current Jr-1 club motor, an IKF/WKA legal Comer K-80 was not officially evaluated as the club felt it had plenty of data from three years of racing that same package. However, there were several club members who brought their Comer K-80's to the track for the test day and were running with the test motors during the sessions for comparison.
 The test engines are inspected before the test. -photo courtesy R. Hiatt
The engine test goal was to evaluate how each of the motors performed with different drivers of various abilities. The club invited all current Jr-1 drivers to participate in the test with 18 drivers, including the top 5 finishers in the IKF regional championship, taking advantage of the opportunity. Each motor was mounted to a tuned chassis and the drivers were cycled through for one session with each motor. The club felt that by keeping each motor attached to the same kart and cycling the drivers through, they could eliminate the chassis as the reason for a driver's times. Transponders were also attached to keep track of lap times for each driver.
 The drivers wait to take to the track for another test session. -photo courtesy R. Hiatt
The club was extremely impressed with the reliability and strength of each motor with no engine failures or problems during the entire test. The club was additionally impressed with how easy some of the motors were to tune. The reaction of the parents to each of the engines was also closely watched. The club was interested to gauge the level of excitement of the parents to each engine as some had only raced the current Comer K-80 since they began Karting. It was refreshing to see some of the parents open up to other engines and embrace ideas such as single-jet carburetors, belt drives, and sealed motors. It was also enjoyable to see some of the drivers really blossom with the different motors. There were the usual fast drivers running good times, however some of the drivers who typically were not at the front of the field were right with the faster drivers, which was one of the objectives the club was hoping to see.
 This Honda was tested with a belt drive which was well received for club racing. -R. Hiatt
The lap times were also meticulously kept and evaluated. The club was specifically looking to see which motors produced the most consistent lap times across all drivers and there were some surprising results. Some drivers were actually faster with motors of smaller horsepower ratings. It was also interesting but perhaps not surprising, how different motors were faster in different parts of the racetrack. For example, in several sessions, the Briggs LO 206 was able to gain up on the IAME Gazelle in the tighter cornering sections of the track while the IAME Gazelle would easily pull away on the faster straight sections. Amazingly, the overall lap times were fairly close for all of the motors across all of the drivers.
Next Step
The next step will involve merging the survey results and the test session data. The club will then meet as a group to review these critical pieces of data as well as overall recommendations from the club leadership. A decision will be made by the club as to whether a change from the current Comer K-80 is desirable, and if so, a new motor will be selected for use beginning in the 2010 season. Additionally, the club will consider how to best transition into the selected replacement. The CJKC plans to make a final decision on these questions before the end of the calendar year in order to give members ample time to prepare for the 2010 season. Stay tune for the final results!
The Colorado Junior Karting Club would like to thank all of the suppliers who generously supplied engines, equipment, and the assistance that enabled this one of a kind engine review.
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